We possess extensive expertise in kitchenware products, covering but not limited to cookware, tableware, kitchen knives, cutting boards, food storage containers, sharpening stones, meat thermometers, and grinders.
We assisted a client in developing a stainless steel bowl with a handle. After mass production commenced, the delivery cycles of the initial batches were unstable, with frequent delays.
We promptly identified the root cause: the production of the "handle" – a key component – required multiple complex welding processes, leading to a high rejection rate and subsequent product delivery delays.
We immediately visited the factory to collaborate with the production team in formulating improvement plans. These plans included optimizing existing welding processes, replacing welding suppliers, and adjusting product designs.
For each solution, we created detailed implementation schedules, specifying responsible personnel and completion deadlines.
The yield rate of the bowl handle (a critical part of the stainless steel bowl) increased from 60% to 95%.
The total product cost was reduced by 2%.
Delivery lead time stabilized from an unstable 60+ days to a consistent 40 days.
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